Top 5 Advantages of Induction Welding

Top 5 Advantages of Induction Welding Have you heard of induction welding? It is a high-frequency welding process that involves the use of an electric magnet to generate heat. By induction welding, electricity supplies the radio frequency of the induction coil. It heats up as the induction coil receives the electric current. An induction welding machine can then be used to melt two or more objects together by melting the corresponding surface.

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Top 5 Advantages of Induction Welding
No. 1) Performance

Although it requires electricity, induction welding is a very efficient welding process. It requires less electricity than other high-frequency welding processes and is an attractive option for large-scale welding applications, such as those performed by manufacturing companies. The device used in induction welding is powered by electricity, but do not let it make you think that it consumes a significant amount of electricity. Induction welding is an efficient welding process that generally consumes less electricity than other welding processes.

Top 5 Advantages of Induction Welding

No. 2) Concentrated heat

In addition to efficiency, induction welding has the ability to generate concentrated heat. In other words, the heat generated by the induction welding machine is located in a single, specific area, thus protecting the workpiece from damage. This alone makes induction welding an attractive option for pipes. Water and plumbing pipes are often connected by induction welding at the joints. The concentrated heat is connected to each other at the joints without damaging the pipes.

Top 5 Advantages of Induction Welding
No. 3) Supports a variety of materials

From iron and steel to plastics and composites, induction welding supports a wide range of materials. Both ferrous and non-ferrous metals can be welded together using this modern welding process. If it is a non-magnetic material, such as plastic, it is usually impregnated with ferrous compounds, thus allowing the material to absorb the electromagnetic energy generated by the induction welding machine. As long as it contains iron compounds, it can be welded using an induction welding machine.

Top 5 Advantages of Induction Welding
No. 4) Eliminates contaminants

You may be surprised to learn that induction welding can remove impurities from parts. During this high-frequency welding process, the workpiece is heated by an induction welding machine. As the surfaces of the workpiece are compacted, impurities are removed. Induction welding, in turn, provides cleaner workpieces – once welded – than other welding processes.

Top 5 Advantages of Induction Welding
No. 5) Automation

Although it cannot be fully automated, many steps in the induction welding process can be performed automatically to simplify the activities of a manufacturing company. For example, load matching can be done automatically to get the right amount of energy to heat and weld parts.